High-lifter Outlaw Super Duty Extreme Clutch Kit for Yamaha 70 Manuel d'utilisateur télécharger pdf

8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685

YAMAHA OUTLAW SUPER DUTY EXTREME KIT INSTRUCTIONS

Model: 700 RHINO FI 4x4 2009 (29.5” TIRES) Part #:HLCKY700RH-1-SX

Kits designed for Stock motor and stock exhaust at 0-3000 feet elevation.

THIS KIT IS NOT DESIGNED FOR USE WITH A MACHINED (OVERDRIVE) PRIMARY CLUTCH SHEAVE

ATV’s can be dangerous. EPI has no control over the use of any part. EPI expects the customer to exercise good

judgment as to the proper selection, installation, use and maintenance of any part. EPI assumes no responsibility for

damage or injury of any kind because of misuse, improper installation and improper application of any parts in any way

by any person. Contact your local dealer to schedule installation of this clutch kit if you are not a qualified ATV

mechanic.

This product is NOT to be installed on any ATV that will be used by any person under the age of 16.

TOOLS NEEDED TO INSTALL CLUTCH KIT

- Set of metric sockets up to 27mm

- Phillips and flat tip screwdrivers

- 1 13/16 socket or wrench

- Torque wrench

- Spring tool or needle nose pliers

- Clutch compression tool (EPI Part # CCT510)

- 1/2 impact wrench

- 2-3 quarts of Yamaha Motor Oil

GASKETS NEEDED TO INSTALL CLUTCH KIT

- Order gaskets from your local dealer before you install clutch kit.

- Internal Clutch Housing Gasket - part #3B4-15463-00-00

ENGAGEMENT

- 2,200 RPM’s

1. Remove the key from the ignition switch. Remove driver’s and passenger seats. Remove black plastic center

console between the seats. The console lifts up and off from the engine bay. Remove plastic fasteners from the

seat frame cover on the driver’s seat frame. Remove cover. Remove the front angle brace on top of driver’s seat

frame. Remove the inner seat support by removing the 4 bolts that attach it to the frame. Remove the clutch cover

vent assembly by loosening the 2 rubber boot clamps and removing the 2 mounting bolts and set aside. Remove

plastic clutch cover, note where the wire clamps are during bolt removal.

2. Once the clutch cover has been removed take the aluminum clutch guard off. You now should be able to see the

complete primary clutch. The clutch is filled with grease and must stay that way. Do not remove any grease unless

it is on the outside of the clutch, on the inner clutch sheaves where the belt rides, or on the belt. If any grease is on

these areas it will cause belt slippage. Clean these areas with contact or brake cleaner that doesn’t leave an oily

film.

3. Remove the large nut and washer that holds the primary clutch (normally 22mm) on. Once the nut has been

removed pull the clutch off of the machine. Remove the thin cover plate and the rubber o-ring. Carefully slide the

inside plate up and out of the clutch. Do not clean off any grease unless necessary. This should reveal eight clutch

rollers.

4. Remove all eight of the stock rollers and set them to the side. Press in the new weights, supplied in the kit into the

new roller housings supplied in the kit and place the roller back in the clutch. The weights can only be pushed into

the housings one direction, make sure you are pushing it out the right way or damage can occur. Repeat this step

for the remaining rollers. NOTE: If your kit has two different weights, be sure to place them directly across

from each other (or every other one). This keeps the clutch in balance. Make sure you have all eight of the

rollers in the proper place and position. Install the inside plate making sure all the rollers are in the proper location.

Put the rubber o-ring and the thin cover plate back on the clutch. Place clutch out of the way and start working on

the secondary clutch.

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8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685 YAMAHA OUTLAW SUPER DUTY EXTREME KIT INSTRUCTIONS Model:

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5. Remove the large nut (22mm) that holds the secondary clutch on. Set aside the white plastic fan blade and spacer, noting the order they were remo

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High-lifter Outlaw Super Duty Extreme Clutch Kit for Yamaha 70 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Matériel High-lifter Outlaw Super Duty Extreme Clutch Kit for Yamaha 70. High Lifter Outlaw Super Duty Extreme Clutch Kit for Yamaha 700 Rhino (2009, 11-12) User Manual Manuel d'utilisatio

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