High-lifter Outlaw Super Duty Extreme Clutch Kit for Polaris 8 Manuel d'utilisateur télécharger pdf

8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685

POLARIS SUPER DUTY EXTREME KIT INSTRUCTIONS

Model: 800 RZR S 2010 / 800 RZR 4 2010 (28”-29.5” TIRES) Part #: HLCKPRZRS-1-SX

Kits designed for Stock motor and stock exhaust at 0-3000 feet elevation.

ATV’s can be dangerous. EPI has no control over the use of any part. EPI expects the customer to exercise good

judgment as to the proper selection, installation, use and maintenance of any part. EPI assumes no responsibility for

damage or injury of any kind because of misuse, improper installation and improper application of any parts in any way

by any person. Contact your local dealer to schedule installation of this clutch kit if you are not a qualified ATV

mechanic.

This product is NOT to be installed on any ATV that will be used by any person under the age of 16.

TOOLS NEEDED TO INSTALL CLUTCH KIT

- 3/8, 7/16, 1/2 socket and wrench

- 5/8 socket and wrench

- #25 Torx

- Torque wrench

- Phillips and flat tip screwdrivers

- 1/8 Allen wrench

- Clutch Compression Tool (EPI part #CCT510)

- Primary Clutch Puller (EPI part #PCP-12)

ENGAGEMENT

21-2,200 RPMs

1. Remove the key from the ignition. On RZR S models remove the driver and passenger seats. Remove the two torx

screws from the rear of the center console. On RZR 4 models remove both rear seats. Remove the plastic rear

service panel to access the engine compartment. Remove the two bolts holding the seat cross bar and remove the

cross bar. Remove one of the clamps on the vent hose coming from the top of the clutch cover. Be careful not to

damage the rubber boot. Save the clamp because you will need to reuse it. Remove the eight clutch cover bolts.

Note the location of the bolts. Remove the clutch cover and set aside.

2. Remove the belt. You can remove belt by pulling up on the belt to open the driven clutch, this will allow enough

slack in the belt to remove it.

3. Next remove the primary clutch (clutch on passenger side). Remove the center bolt (5/8 socket), washers, and any

spacers that are there. You will need to use a small bar or large screwdriver and stick it through the clutch to stop

the clutch from rotating while you loosen the center bolt. Thread the clutch puller (EPI part #PCP-12) in by hand

and tighten until the clutch pops off the shaft. You will need to hold the clutch from rotating. Remove the primary

clutch and place on a flat clean work surface and remove the clutch puller. Notice the part numbers and/or “X” on

the outside cover of the clutch and the “X” marked on the spider. These are alignment marks from the factory and

must line up when you reassemble the clutch. While pushing down on the clutch cover remove the six outside bolts

from the primary clutch cover. Caution – the clutch and clutch cover are under spring tension and can

cause damage or injury if not removed properly. Remove the cover and spring.

4. With the spring removed you can change the weights. Using a 1/8” Allen wrench and a 3/8” wrench or socket

remove the bolt holding the weight in the clutch. Replace the stock weight with the weight included in the clutch kit

and install the bolt and nut. Repeat the same process for the other two weights.

5. It is a good idea to clean your clutches. Using a clean rag and a contact/brake cleaner that DOES NOT leave an oily

film or residue clean all areas of the clutch except on the bushings. Cleaning the clutch bushings with a cleaning

solvent can cause premature wear. Clean clutch bushings by wiping them with a clean dry rag. This applies to both

clutches.

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8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685 POLARIS SUPER DUTY EXTREME KIT INSTRUCTIONS Model: 800 R

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6. Install the WHITE colored primary spring. Make sure the spring fits flat into the clutch at both ends. Install cover onto clutch being sure to a

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High-lifter Outlaw Super Duty Extreme Clutch Kit for Polaris 8 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Matériel High-lifter Outlaw Super Duty Extreme Clutch Kit for Polaris 8. High Lifter Outlaw Super Duty Extreme Clutch Kit for Polaris 800 RZR "S, RZR "4" (10-13)" User Manual Manuel d'utilisatio

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