High-lifter Outlaw Super Duty Extreme Clutch Kit for Arctic Ca Manuel d'utilisateur télécharger pdf

8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685

ARCTIC CAT OUTLAW SUPER DUTY KIT INSTRUCTIONS

Model: THUNDER CAT AUTO 4x4 2008 (28”-29.5” TIRES) Part #: HLCKA1000-SX

1000 THUNDER CAT H2 AUTO 4x4 2009 (28”-29.5” TIRES)

Kits designed for Stock motor and stock exhaust at 0-3000 feet elevation.

ATV’s can be dangerous. EPI has no control over the use of any part. EPI expects the customer to exercise good

judgment as to the proper selection, installation, use and maintenance of any part. EPI assumes no responsibility for

damage or injury of any kind because of misuse, improper installation and improper application of any parts in any way

by any person. Contact your local dealer to schedule installation of this clutch kit if you are not a qualified ATV

mechanic.

This product is NOT to be installed on any ATV that will be used by any person under the age of 16.

TOOLS NEEDED TO INSTALL CLUTCH KIT

- Set of metric sockets

- Phillips and flat tip screwdrivers

- #25, #30 Torx

- Snap ring pliers

- Torque wrench

- Spring tool or needle nose pliers

- Clutch compression tool (EPI part # CCT510)

- 1/2 impact wrench

- 2-3 quarts of Arctic Cat Motor Oil

GASKETS NEEDED TO INSTALL CLUTCH KIT

- Order gaskets from your local dealer before you install clutch kit.

- Internal Clutch Cover Gasket - part #0830-133

Engagement

2,200 RPMs

1. Remove the key from the ignition switch. Remove the footrest to gain access to the clutch cover. Remove clutch

housing cover and gasket. Note the length of the bolts and their location.

2. Once the clutch cover has been removed you should be able to see the both clutches.

3. Remove the large nut and washer that holds the primary clutch (front clutch) on. Pull the clutch off of the machine

and place on a flat clean surface. Carefully slide the inside plate up and out of the clutch. This should reveal eight

clutch rollers.

4. Remove all eight of the stock rollers and set them to the side. Assemble the new roller weights and housings

supplied in the kit and place them in the clutch where you removed the stock rollers. The weights can only be

pushed into the housings one direction as there is a small lip on one edge of each roller, make sure you are pushing

it in the correct way or damage can occur. NOTE: If your kit has two different sets of weights, be sure to

place them directly across from each other (or every other one). This keeps the clutch in balance. Make

sure you have all eight of the rollers in the proper place and position. Install the inside plate making sure all the

rollers are in the proper location. Place clutch out of the way and start working on the secondary clutch.

5. Remove the large nut and washer that holds the secondary clutch on. Remove the clutch and the belt from the

machine. Using a compression tool (EPI part # CCT510) carefully compress the spring enough to take the pressure

off the snap ring. Remove the snap ring and slowly release the pressure off the spring. Remove the spring.

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8273 Industrial Park Road ▪ Baxter, MN 56425 ▪ (218) 829-6036 ▪ Fax (218) 829-1685 ARCTIC CAT OUTLAW SUPER DUTY KIT INSTRUCTIONS Model:

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6. Install the EPI secondary spring in the #1 hole in the helix and the B setting in the clutch. Align the helix on the splined shaft and place the

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